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What Does Masonry Entail?
Charleston Masonry is a skilled construction trade that dates back thousands of years. It’s an art that crosses cultures and countries. From sunbaked clay bricks to today’s concrete blocks, masonry is an ancient and time-tested building material.
Masons use brick, terra-cotta, stone, concrete block and tile to build walls, stairs, and more. Their responsibilities include mixing mortar, reading blueprints, and interpreting engineering specifications.
Masonry is a labor-intensive job and requires an individual to be physically healthy. Masons may work indoors or outdoors, and their responsibilities require them to lift many heavy materials throughout the day. They also need to be able to stand, kneel, or bend for extended periods of time. In addition, masonry work often involves working in dirty, muddy, dusty, or humid environments.
Masons use brick, concrete block, glass block, terra-cotta blocks, and cement mortar to construct and repair walls, partitions, and other structures. They must be familiar with the properties of these materials and be able to read blueprints. Masons can work for construction companies, private clients, or as contractors. They can also choose to specialize in a specific type of masonry, such as stone or concrete block construction.
The type of materials used in a masonry structure can influence its appearance and durability. Stonemasonry, for example, is considered more attractive than brick or concrete block, and quality of workmanship is important in determining the final look of the structure. A mason must be able to select the appropriate material for each project, as well as determine the best technique for its installation.
While most mason workers acquire their training on-the-job, it is possible to get a formal education in a technical school or apprenticeship program sponsored by unions or contractor associations. These programs typically combine classroom learning with hands-on experience, allowing apprentices to learn and develop skills quickly.
Some masons work for building constructions while others make barriers for boundaries to separate property lines. Still others build houses for structural usage and some even make their own bricks for masonry projects. Masonry work is very creative and demanding and demands high level of skill to produce a quality product.
Masons should be aware of the potential hazards associated with their work, including falls from elevated heights and electrocution. They should also be familiar with safety procedures and precautions when using power tools, and they should wear protective gear when operating machinery such as cranes or forklifts. They should also be aware of the risk of fire when constructing buildings with masonry.
Tools
Masonry workers use a variety of tools to construct walkways, walls, and other structures. They are skilled at using bricks, concrete blocks, and natural and manmade stone. They also build with concrete, a construction material made of cement, sand, and gravel. Masonry professionals can also use grout, mortar, and other materials to finish and protect their work.
One of the most important tools for brick masons is a tape measure. It is used for precise measurements and ensuring consistency. Masonry and bricklaying requires a high level of accuracy, and even small deviations can result in noticeable imperfections. Masonry professionals recommend investing in a tape measure that has a locking blade and is designed for the job. It should be at least four feet long, and it should include scales for brick spacing.
Other masonry tools that are essential for the job include bucket trowels, jointers, and pointers. Bucket trowels are designed to fit into mortar buckets without damaging the base. They have a steel blade and a comfortable handle. A pointing trowel is used for more detailed work, such as “tucking” mortar into the joints between bricks. It has a narrow, sharp blade and a soft-grip handle.
A raker is another tool used to remove excess mortar from a brick surface, which is useful for repairing damaged areas of the structure. It features an adjustable pin that can be set to different levels of pressure and depth. Masons can also use a cold chisel and hammer to remove mortar, but the raker is more convenient and efficient.
Other tools that are useful for masonry projects include a scutch board, which is used to remove mortar from hard-to-reach spots. A mortar mixer is a powerful tool that mixes brick and other masonry materials to the desired consistency. It is ideal for large-scale projects and can save time, money, and physical effort compared to manual mixing methods. Masonry professionals can also use a drill to cut bricks and other masonry materials. A hammer drill is useful for this job because it combines a rotary drill with a hammering action, making it easier to penetrate tough materials like bricks and concrete.
Skills
Masonry requires a high level of physical skill and stamina. Masonry programs teach students how to work with tools, including power drills and saws. They also learn how to mix and apply mortar, and construct walls and other structures. Many masonry programs offer apprenticeships, which allow students to gain on-the-job experience while learning the craft.
Some brick masons are able to advance to leadership roles in construction, such as site supervisor or project manager. With further education, they may also become civil engineers and design infrastructure projects, collaborating with planners. Masonry workers are usually employed by construction companies or general contractors, but some self-employed masons operate their own masonry businesses.
Most masonry buildings are constructed using bricks, stone or concrete blocks. These building materials are often bound together with cement mortar to create a sturdy structure. Bricks can be manufactured through dry press, soft mud or wire cut processes. Some bricks have grooves that interlock with one another, which increases the strength of a wall. Concrete blocks with hollow cores can be used to add a decorative appearance to commercial buildings and garages, or they can be incorporated into load-bearing walls for light transverse loading.
Besides constructing brick and concrete structures, masons may also install foundation walls, chimneys, and fireplaces. They must also check for proper drainage and moisture protection of the site. Masonry work should not be performed during heavy rainfall or freezing conditions, because bricks and mortar will absorb water and degrade over time.
The most common type of masonry is brick, which comes in various shapes and colors. It can be manufactured by dry pressing or soft mud, and it can be fired in brick kilns to harden them. Bricks can be manufactured in a variety of sizes, and are used as building material for walls, floors, roofs, and other structures. Masonry can also be made with other stones, such as limestone and sandstone, or concrete.
Bricks and other masonry materials need to be cleaned frequently to keep them looking good and prevent mold growth. Gentle cleaning methods, such as low-pressure washing or scrubbing, are usually appropriate. Using harsh cleaning products can damage the surface of a masonry structure, and may lead to corrosion and deterioration over time. Masonry workers should regularly remove debris from the work area to prevent it from becoming embedded in the mortar, and they should also protect themselves with safety equipment, such as eye protection and protective suits.
Salary
Masonry is a highly skilled trade, and brick masons are paid well for their expertise. Their salary varies depending on experience, the complexity of projects, and other factors. Apprenticeships and on-the-job training offer valuable hands-on experience that can boost a brick mason’s earning potential.
The cost of a brick mason’s education varies according to the type of program and the degree level. Vocational schools that offer certificate programs in masonry construction typically provide more affordable options for prospective brick masons. Degree programs require a significant time commitment and can cost more than $10,000.
An associate’s degree in masonry construction can take between two and three years to complete, depending on the length of the program and the individual’s learning speed. Some brick masons may also choose to pursue a bachelor’s degree in construction technology or a similar field. Degree programs combine theoretical coursework with hands-on apprenticeships and on-the-job training to offer a more comprehensive understanding of the construction industry and masonry techniques.
Masons also have the option to become certified in their field of expertise by obtaining a certification from the Bricklayers and Plasterers’ Association (BIA). The certification offers an additional income stream by allowing brick masons to earn more per project.
Other career opportunities for brick masons include supervisory or managerial positions, where they manage teams of brickmasons and blockmasons on a construction project. They also have the opportunity to work in restoration and preservation, where they repair and recreate masonry elements in historic buildings and landmarks.
Experienced brick masons can also find employment opportunities with masonry suppliers or manufacturers. These roles often involve providing technical support, training, and sales assistance for masonry products and materials. Many experienced brick masons also seek opportunities to teach and share their knowledge of the trade with aspiring brick masons through apprenticeships or at vocational schools or community colleges.
Brick masonry is an excellent choice for homeowners who want to enhance the appearance of their homes. It’s also a durable and long-lasting material, resistant to weather conditions such as heavy rains and high winds. Brick masonry is also non-combustible, offering improved fire resistance.